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The wettability by liquid metals and brazing processes for joining of functional perovskite ceramics |
Tetiana Sydorenko , Yury V. Naidich , Oleksiy Durov |
Institute for Problems in Materias Science (IPMS), 3, Krzhizhanivsky Str., Kiev 03680, Ukraine |
Abstract |
Functional ceramic materials with especial electrophysical properties as barium titanate are attracting much interest for their application (capacitor dielectrics, resistors, thermal sensors, etc.). The strong contact of ceramic to metal is necessary in many applications. Research of interface interaction and wetting of functional BaTiO3 ceramics by the melting metals was carried out. Regularity of capillary processes and control methods of them are established for 2 conditions of barium titanate: ferroelectric (BaTiO3 stoichiometric compound) and semiconductor (BaTiO3-x structure with oxygen defect). The wetting in the air of ferroelectric ceramics by Ag-Cu-O system was studied in this work. Furthermore, wetting processes of semiconducting BaTiO3-ceramics by metals and alloys were studied in vacuum: 12 pure metals and some Ti-containing alloys (Cu-Sn-Ti, Cu-Ga-Ti, Ag-Cu-Ti). This investigation discovers that the majority of metals do not wet a surface of perovskite ceramics. Addition of chemically active component (Ti) to alloys leads to significant reduction in the contact angle for BaTiO3. The microstructure of ceramics/metal contacting phases was researched. The joining technology of BaTiO3 ceramic with metals and method of coating plating with high adhesion were elaborated. The best methods of ceramic brazing and metallization base on using of active fillers in vacuum. So, standard Ag-Cu-Ti filler was used for ВаТіО3-ceramic metallization and the uniform coating was obtained. For some application metallization and brazing of ferroelectric ВаТіО3 may be preferable on the air. The metal-oxygen technology was used: mix of Ag and Cu (3 at. %) powders were painted on ceramic surface and samples were annealed at 890 °C on the air. In such conditions the solid silver powder and the eutectic liquid exists in Ag-Cu-O system. This liquid wets the ceramic and also provides the sintering of silver powder. Thus the uniform coating with strong adhesion to ceramic is forms. |
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Presentation: Oral at E-MRS Fall Meeting 2008, Symposium I, by Tetiana SydorenkoSee On-line Journal of E-MRS Fall Meeting 2008 Submitted: 2008-05-08 11:13 Revised: 2009-06-07 00:48 |