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Liquid solders for high temperature electronics

Samjid H. Mannan ,  Jianfeng Li ,  Mike P. Clode 

King's College London (KCL), Strand, London WC2R2LS, United Kingdom

Abstract

One potential method for improving the reliability of solder joints that are operated at elevated temperatures is to use a low melting point solder that is liquid during the operation. Mechanical integrity is retained by use of a polymer underfill or glob top. This paper reviews the advantages and disadvantages of several solder / barrier metallization systems which have been used in liquid solder joint systems. The solders include In-Sn solder, and Sn-Bi based solders with additions of 1-2wt.% of Al, Cr, Si, Zn, Ag, Au, Ru, Ti, Pt, Nb, and Cu. The  barrier  layers  include  Nb,  Ni-P, Ni-P-W, and Cu.  The ultimate lifetime of  such solder / barrier  layer systems at temperatures  up to 260C is described, and failure mechanisms of assemblies utilizing liquid solder joints described.

 

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Presentation: Oral at HITEN 2007, by Samjid H. Mannan
See On-line Journal of HITEN 2007

Submitted: 2007-06-28 18:57
Revised:   2009-06-07 00:44