ULTRAFINE SIC PRODUCED VIA LIQUID PHASE SINTERING, D. Sciti, S. Guicciardi, A. Bellosi, CNR-ISTEC, Via Granarolo 64, 48018 - Faenza, Italy
Ceramics with grain sizes down to the nanometer range have attracted a lot of scientific interest as an increase in hardness, mechanical strength, Weibull modulus and wear resistance is expected. SiC ceramics are promising candidate materials for high temperature structural components in heat engines, heat exchangers and wear resistant components. Liquid phase sintering of SiC has been widely investigated as complete densification can be achieved at temperatures ranging between 1850 and 1900C. In this work, SiC ceramics having mean grain size of about 150 nm were produced by hot pressing at 1870C and 30 MPa starting from different SiC nanosized powders, through liquid phase sintering, that is formed by the addition of sintering aids (Al[2]O[3]+Y[2]O[3]). The amount of additives ranges from 6.7 to 10 wt% and the Al[2]O[3] /Y[2]O[3 ]ratio is varied in order to optimize the sintering behaviour and microstructure. Grain size and morphology and grain boundary phases were analysed by XRD, SEM, EDX, TEM. Some mechanical properties were measured: 4-pt bending strength up to 1300C, indentation toughness, Vickers hardness and Young modulus.
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