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Atomic layer deposition of W-C-N diffusion barrier and its thermal stability for Cu interconnects

Yong Tae Kim 

Korea Institute of Science and Technology, Semiconductor Materials and Devices Laboratory, Seoul 136-791, Korea, South

Abstract

For the past decade, an adequate diffusion barrier material has been an issue for the Cu interconnects. As a solution, atomic layer deposition (ALD) has been intensively studied for depositing transition metal-nitride materials such as TiN, TaN, W-N, W-C and W-C-N. Among the these, the resistivity of ALD-TaN is about 350~900 mΩ-㎝ and then, it performs not so good as a barrier against the Cu diffusion [1,2]. ALD-W1.5Nfilms are deposited with WF6-NH3-C2H4-SiH4-NH3 gas system and it has low resistivity (480 mΩ-㎝). But, the barrier performance is failed at 500 ℃[3]. ALD-WN, WC, W-C-N films have been prepared by several researchers with metal organic precursors such as (tBuN)2(Me2N)2W and B(C2H5)3 and the resisitivty is in the range of 300~2000 mΩ-㎝ [4-6]. On the other hand, we had deposited W2N films with PECVD and ALD using WF6 and NH3 gases [7,8]. Then, resistivity of the ALD-W-N is as high as 3000 mΩ-㎝although the PECVD-W-N is very low (200 mΩ-㎝). Therefore, in this work we have prepared the ALD-W-C-N film using WF6-N2-CH4 gas system for low resistivity and good thermal stability. As a result, we have successfully deposited the ALD W-C-N films using only simple halid gases without any metal organic precursors and pulse plasma synchronized with the exposure cycles of N2-CH4. This pulse plasma assisted ALD (PPALD) method offers a simple and easy deposition process since metal organic precursors are not used and low resistivity (~300 mΩ-㎝) and superior thermal stability till 800 ℃. The W-C-N films are prepared with the ALD process using WF6-N2-CH4 gas system. Experimental results suggest that the H2/N2 plasma pretreatment and N2 source gas instead of NH3 gas lead to higher W and lower N concentrations. The deposition of the W-C-N film is governed by self-limiting ALD mechanism, easily controlling the film thickness.

 

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Related papers

Presentation: Poster at E-MRS Fall Meeting 2007, Symposium C, by Yong Tae Kim
See On-line Journal of E-MRS Fall Meeting 2007

Submitted: 2007-05-14 08:29
Revised:   2009-06-07 00:44