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Evaluation of different baffle geometries in an ammonothermal system by a local numerical 3D model

Jürgen Erlekampf 1Elke Meissner 1,2Jan Seebeck 2Ashwin K. Ghanta 1Jochen Friedrich 2Lothar Frey 1,2

1. Chair of Electron Devices, Friedrich-Alexander-University of Erlangen-Nuremberg, Cauerstrasse 6, Erlangen 91058, Germany
2. Fraunhofer Institute for Integrated Systems and Device Technology (IISB), Schottkystrasse 10, Erlangen 91058, Germany

Abstract
The ammonothermal synthesis is a promising technology for bulk growth of GaN crystals. According to literature, ammonothermal grown crystals are strain free and often exhibit two orders of magnitude lower dislocation densities compared to other bulk growth methods. To optimize the ammonothermal crystal growth process, detailed knowledge of convection and temperature fields inside the growth autoclave is utmost important, but not well understood so far. Since in-situ analyzing means are difficult to apply under ammonothermal conditions (100-300 MPa, 400-600°C, sc NH3), CFD calculations for the heat and mass transport become important. However, the few existing numerical simulations are based on axial symmetric calculations even though the flow is expected to be non-symmetrical. Moreover, not even the thermal model as a basis for further calculations was experimentally validated.

As a first toehold an axial symmetric thermal model of a lab-scale ammonothermal autoclave was developed in order to investigate different heater configurations and their influence on the temperature distribution inside the autoclave. This thermal model used in the calculations was validated by special in-situ temperature measurements directly under ammonothermal conditions. The results of the numerical 2D studies were presented elsewhere.

Based on the results of the global thermal 2D simulations of the autoclave, a transient local 3D model was developed for calculation of convective phenomena. The GaN feedstock is considered as a porous medium and was calculated by the Darcy-Brinkman-Forchheimer model. The residual volume is considered as a fluid layer and was solved by a large eddy simulation with a one equation turbulence model. The temperature and flow distribution for different baffle geometries, as well as for different temperature gradients, were investigated, since baffles are used to control the flow pattern in ammonothermal systems. CFD calculations of an inclined baffle construction revealed the formation of a jet stream through the baffle opening depending on the angle.

Generally, large fluctuations of the temperature as well as of the velocities occur, indicating that 3D considerations are absolutely necessary for an accurately evaluation of the heat and mass transport in ammonothermal systems. Further studies will include mineralizers and the mass transport during the crystal growth process.


 

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Related papers

Presentation: Poster at 17th International Conference on Crystal Growth and Epitaxy - ICCGE-17, Topical Session 3, by Jürgen Erlekampf
See On-line Journal of 17th International Conference on Crystal Growth and Epitaxy - ICCGE-17

Submitted: 2013-03-28 14:49
Revised:   2013-04-17 08:59